Contrack 4.0

WHAT IS CONTRACK 4.0?

CONTRACK 4.0 is Condition Monitoring System for CNC machines to monitor health of key parameters such as Vibrations, Pressure,Temperature, and other key parameters of a CNC machine

Contrack is Industry 4.0 enabled IoT platform that allows maintenance teams to monitor and manage CNCs health in real time

Industry 4.0 for Maintenance Teams

  • Manage your CNC machines and view real-time status and conditions.
  • Diagnose problems with accurate data analytics and notifications.
  • Manage Preventive Maintenance tasks based on usage or machine conditions.
  • Track utilization of a machine over time to understand current and potential capacity.
  • Predict equipment failures and avoid expensive down times

Industry 4.0 Driven Machine Monitoring Solution

Predict Problems before they cause downtime

Contrack 4.0 Continuously monitors machine health in real time to detect problem before causing down time. It can notify maintenance team when an abnormality is detected that could lead to a breakdown.This ability can prevent huge cost for tools replacement and days of downtime.

Key Parameters contrack can monitor

  • Vibration of the Spindle;
    i). Velocity of the Spindle Monitor
    ii). X-Axis
    iii). Y-Axis
    iv). Z-Axis
  • Hydraulic Pressure
  • Gear Box Lubrication oil level
  • Chuck Pressure
  • Hydraulic Oil Temperature
  • No of Tool Changes
  • No of Magazine Index
  • No Palette Changes
  • No of Spindle Start/Stop
  • Hydraulic Oil Level
  • Axis Lubrication oil Level
  • Chiller Temperature
  • MTBF (Mean time between failure) for down time analysis
  • Active Load of Spindle
  • Current Drawn by Axis and Spindle Motor
  • Lubrication Consumption Data
  • Daily Maintenance Check-up
  • Coolant Flow Pressure
  • Energy Consumption Per Machine

Key Benefits

  • Prevent unplanned downtime, increase utilization.
  • View full history of alarms for each machine and a summary of alarms across your entire shop floor.
  • Find out what alarms are causing the most amount of downtime and create monitoring system that will alert maintenance when specific alarm occurs.
  • Contrack 4.0 can be connected to any type of CNC machines, Processing industries
  • Decrease maintenance cost

Ready to Empower your shop Floor


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